Commissioning Engineer
il y a 3 semaines
The Commissioning and Qualification (C&Q) Engineer is responsible for providing hands-on support to the commissioning and qualification of all Equipment and Utility Systems installed at the xxxx Project, supporting all buildings and activities as required.
Main Responsibilities- Provide field support for the commissioning and qualification of the following utility and process systems which are monitored and controlled by the DeltaV DCS:
- Black and Clean Utility generation, storage and distribution systems.
- Heating Ventilation and Air Conditioning for the classified and non-classified areas within the site manufacturing and utility areas.
- Environmental Monitoring System.
- Compounding and SIP/CIP system.
- Execute and Review Commissioning and Qualification test protocols (using KNEAT electronic documentation system) including the following test steps:
- Sequence of operation testing including start-up, hold, abort, stop and emergency stop sequences.
- Control Loop Tuning.
- Pump and fan testing.
- Alarm and interlock testing.
- Troubleshooting and finding resolutions to mechanical and electrical issues found during commissioning. Escalation of issues in a proactive manner.
- Support the integrated commissioning of the DeltaV system software, hardware and interfaces to the various process and utility systems listed above.
- Support the reliable operation of the various automated systems by providing hands-on engineering support to troubleshoot control system process control and operational issues.
- Support the overall Project Team to collate supporting information to allow timely decisions to be made that will minimize cost, timeline and quality impact on the Project.
- Guiding and supporting field execution ensuring that all equipment is commissioned according to LONZA standards and procedure and in line with cGMP.
- To ensure that any issues found are documented through KNEAT and raising project changes as required to ensure resolutions can be implemented in a timely manner.
- Provide coaching and training to team members to develop overall team knowledge to ensure fast track commissioning can be achieved.
- Ensure C&Q field execution is completed in a safe manner and following Lonza HSE standards, including overall oversight of Lock-Out-Tag-Out preparation, RAMS preparation, PSHR completion, Method Statements, and Start-up activities.
- Bachelor's degree or trade qualification in Engineering (Electrical / Chemical / Process Control, or related field).
- Strong analytical and problem-solving skills, attention to detail, and ability to work independently and as part of the Commissioning and Qualification team.
- 5 to 10 years process commissioning experience (essential) with 3 years utility system commissioning experience (preferred).
- 3 years (minimum) DeltaV DCS hands-on commissioning and troubleshooting experience (essential) including use of DeltaV Operate / Live and Control Studio.
- Knowledge of applicable Regulatory Requirements and Codes of Practices for the Life Sciences industry (desirable).
- Experience using KNEAT for CQV test execution (desirable).
- Good Level in English, written and spoken / German a plus.
- Considerable experience with cGMP.
- Field CQV execution experience.
- Ability to work well under pressure and within strict deadlines.
- Working as part of a diverse group ensuring respect for all team members is shown in all activities.
- Flexibility to work shift/extended hours as required and in line with legal requirements for working time regulations.
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